Ergonomic layout of manual workstations
MG Tech proposes complete ergonomic layout of manual workstations, specially designed to improve operator comfort and optimize performance in an industrial environment. These offers meet a dual objective: to reduce musculoskeletal disorders and promote the efficiency of production processes.
The ergonomic manual workstations developed by MG Tech are the result of an in-depth study of operator needs. Each solution is customized to adapt to the work environment and the specific constraints of the tasks to be performed. The layouts include adjustable devices such as height-adjustable worktops, allowing employees to adopt comfortable working positions, whether sitting or standing. This modularity helps to prevent physical discomfort associated with long-time postures.
In addition, the ergonomic manual workstations are equipped with integrated technologies aimed at reducing physical effort, such as lifting assistance tools or ergonomic supports for handling loads. MG Tech also pays particular attention to the accessibility and organization of tools, promoting an intuitive and functional layout that reduces unnecessary movement and repetitive gestures.
By working closely with its customers, MG Tech is committed to providing facilities that promote employee well-being at work. These solutions do not just improve the daily lives of operators; they also contribute to an overall increase in productivity, by reducing fatigue and limiting sick leave due to health problems. Thanks to its expertise, MG Tech supports companies in the transformation of their workspaces, placing people at the heart of their concerns.
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#1 – Ergonomic layout of manual case packing station
- Height-adaptable conveyor system depending on the size of the case and/or product
- Layout with tablet for greater operator comfort
- Personalized study of the ergonomics of the stations
- Possibility of offering compact stations for a small footprint
#2 – Retractable conveyor for people access
- Retractable conveyor with modular belt with sliding system on skate-rail guides, easy to open
- Space saving: allows operators to circulate on multiple lines instead of a walkway without causing production stoppage
- Secure system: static and moving parts of the conveyor fully protected
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EXAMPLES OF ERGONOMIC WORKSTATION PROJECTS
Case #1 - Workstation layout at the bagging machine exit for 3 operators
PROJECT FEATURES
The ergonomic layout of the workstation takes into account the following steps:
- Bag retrieval from the customer's vertical bagging machine
- Inline bag labeling
- Integration of the bag straightening machine
- Integration of an MG Tech empty case erector
- Case elevation by belt elevator
- Automatic overhead transport and distribution of cases to the three workstations
- Tilted and height-adjustable operator displays by electric column
- Automatic evacuation of full cases
- Integration of an automatic case sealing machine
ADVANTAGES OF THE MG TECH SOLUTION
The layout of the manual case packing station was fully designed and developed in collaboration with the customer to best meet the needs of the line operators.
The compact layout allows for quick and easy integration into existing facilities.
MG Tech integrated the peripheral machines (bagging machine, machine straightening, taping machine, etc.) as well as the case erector designed and supplied by MG Tech. This allows the client to have a single point of contact for their entire project.
Case #2 – Layout of a manual case packing station for 2 operators
PROJECT FEATURES
The ergonomic layout of the workstation includes the following features:
- Product retrieval downstream of customer quality control
- Empty case feed from an MG Tech Easybox case erector
- Electrical adjustment based on carton height
- Electrical height adjustment of the product conveyor based on operator preferences
- Adjustment indicators on the control screen
- Actuator-free transfer conveyor
- Integration of a labeling and taping machine
ADVANTAGES OF THE MG TECH SOLUTION
During the concept development phase, the workstation was tested using a digital twin with an ergonomics specialist to ensure it met the desired criteria.
Transfers between the conveyors and the product stops are completely secure.
The solution provided is compact and fits perfectly into the existing environment.
MG Tech has the ability to integrate additional equipment, such as labeling systems or tape machines, which allows the client to have only one point of contact for the entire project.
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Do you want to ergonomically design your manual packaging workstations? Contact us!